Kinetic Communication Launches Fully Automated EV Controller Line in Pune

Kinetic Communications Ltd., a leader in India’s EV technology sector, has made a significant leap in EV manufacturing. The company recently inaugurated its fully automated Motor Controller Unit (MCU) production line in Pune. This move strengthens Kinetic’s commitment to Industry 4.0, smart manufacturing, and the Make in India initiative.

A New Milestone in India’s EV Industry

The facility, launched on July 1st, 2025, is built for scale. It can produce 300 Motor Controller Units per shift. Running two shifts, it achieves an annual output of 180,000 units. This modern production line is a key step in enhancing India’s position in the global EV supply chain.

Powered by Industry 4.0 Smart Manufacturing

The production line is designed using the principles of Industry 4.0. It includes:

• Surface Mount Technology (SMT)

• Dual-frame PLC/HMI systems

• Real-time data monitoring

These technologies enable fast, scalable, and error-free production. They also improve efficiency and product reliability.

End-to-End Quality Assurance with Zero-Defect Output

Kinetic has equipped the new line with a robust quality system, featuring:

• Solder Paste Inspection (SPI)

• Automated Optical Inspection (AOI)

• In-Circuit Testing (ICT)

• IP67-level functional verification

A key highlight is the Poka Yoke design. This error-proofing system ensures zero Parts Per Million (PPM) defects. It aligns with international quality standards in EV electronics manufacturing.

Smarter MCUs for Smarter Electric Vehicles

The Motor Controller Unit acts as the “brain” of an EV. It manages the power flow between the battery and motor. The advanced MCUs manufactured at the new plant include:

• Regenerative Braking

• Cruise Control

• Reverse Assist

These features support the demand for intelligent, energy-efficient EV systems in both domestic and global markets.

Leadership Perspective

“We are proud to be launching this intelligent manufacturing line. Reliability, traceability, and creating future-ready EV systems are more important than automation alone.”
— Mr. Ajinkya Firodia, Vice-Chairman, Kinetic Group

Strengthening India’s EV Supply Chain

The Pune plant is more than just a manufacturing facility. It is a symbol of India’s self-reliant production capability. With digital traceability, scalable systems, and contingency lines, it sets a new standard for quality and resilience in EV component manufacturing.

Conclusion: Driving India’s Clean Mobility Future

Kinetic Communications Ltd. stands at the forefront of India’s electric vehicle revolution. By delivering high-quality EV components, the company supports the nation’s clean mobility mission. It continues to lead with innovation, reliability, and a future-focused approach.