What is the range of the Kinetic DX?

The Kinetic DX offers up to 102 km, while the DX+ provides up to 116 km on a full charge.

Does the Kinetic DX support fast charging?

Yes, the DX+ features the Easy Charge system with a retractable cable, offering quick and hassle-free charging.

What safety features does the Kinetic DX include?

The scooter includes reverse assist, hill-hold control, telescopic front suspension, adjustable rear shocks, and a combi-braking system with a 220 mm front disc and 130 mm rear drum.

What makes the Kinetic DX different from other EV scooters?

The Kinetic DX combines nostalgic design with modern EV technology, practical 37L storage, patented features like Easy Charge and Easy Flip, plus advanced smart connectivity options.

Manufacturing Quality Control Archives

July 21 2025

Prem Shankar Leads Quality Turnaround at Kinetic Engineering

KEL Team News 4Ps of Quality, Automotive Manufacturing, Broaching Defect Reduction, CNC Quality Improvement, Continuous Improvement, Cross-functional Collaboration, Engineering Leadership, Indian Engineering Industry, kinetic engineering, Manufacturing Excellence, Manufacturing Quality Control, PPM Reduction, Prem Shankar, Process Optimization, Quality Improvement, Quality Manager India, Shop Floor Management, Zero Customer Complaints, Zero Defects

A Quality Turnaround in Just One Year

In just 12 months, Prem Shankar, Manager – Quality at Kinetic Engineering Limited (KEL), has led a major transformation. His initiatives resulted in zero customer complaints and a significant drop in product rejections.

When he joined, the quality function was under pressure. The company faced high rejection levels—nearly 35,000 parts per million (PPM)—and frequent customer issues. Prem set a bold target: zero complaints.

The 4P Quality Framework: A Strategic Foundation

To achieve this goal, Prem introduced a clear and actionable framework, which he calls the “4 Ps” of quality:

Person – Skilled and trained team members
Process – Consistent and controlled systems
Part Handling – Proper techniques to avoid damage
Prevent Outflow – Measures to stop defects from reaching the customer

This approach reshaped how problems were addressed and how the team was trained.

Daily Discipline: Quality Starts Every Morning

Each day begins at 8:30 AM with a shop floor inspection. Prem starts at the store and firewall area and checks for any abnormalities. If issues are found, they are discussed with the team immediately.

He also reviews past complaints with his team to ensure mistakes aren’t repeated. Daily interaction with operators, supervisors, and engineers helps him:

Clear defective parts
Train new workers
Maintain process discipline across departments

Key Improvements That Drove Results

1. CNC Pusher Mechanism to Fix Face Runout

Prem’s team installed a pusher mechanism on CNC turning machines. This solved the problem of face runout and reduced manual variation.

2. Upgraded Oil Flushing System to Prevent Denting

The broaching process was optimized by improving the oil flushing system. This reduced denting issues and improved surface finish quality.

Strong Collaboration and Leadership Support

These results were possible due to cross-functional teamwork and consistent support from senior leadership, including the Vice Chairman. Their backing helped implement changes quickly and efficiently.

Prem’s analytical mindset helped the team track every action taken and measure its effectiveness. This ensured that solutions were not just implemented, but sustained.

Zero Complaints: A Milestone and a Mission

KEL has now recorded zero defects and customer complaints for the past eight months. Rejection levels have dropped sharply, and new projects are underway to reduce PPM by another 2.5%.

Prem remains focused on sustaining this progress. For him, zero complaints isn’t just a one-time achievement—it’s a new quality standard at Kinetic Engineering.